T 1712/16 19-09-2019

Reasons for the Decision

Main request

1. Admission

1.1 The main request was filed with the statement setting out the grounds of appeal and corresponds to the main request filed during the oral proceedings before the opposition division. The minutes of those oral proceedings and the appealed decision indicate that the issue of admissibility of the main request was discussed. The opposition division considered that this request represented an attempt to overcome the opponents' objections and decided to admit it into the opposition proceedings.

1.2 It is not the function of the board to review all the facts and circumstances of the case as if it had been in the place of the opposition division, and to decide whether or not it would have exercised discretion in the same way. The board sees no compelling reasons to overrule the way in which the opposition division exercised its discretion, for example on grounds that it had applied the wrong principles, or that it had exercised its discretion in an unreasonable way. It is also apparent that the parties were in a position to discuss the issue of sufficiency of disclosure and that the opposition division considered that it could decide on the case. The main request can therefore not be considered inadmissible (Article 12(4) RPBA).

2. Admission of documents D45 and D46

2.1 D45 and D46 were filed by the appellant with the statement setting out the grounds of appeal. D45 is an expert opinion addressing different issues regarding sufficiency of disclosure as discussed in the appealed decision. In its statement setting out the grounds of appeal, the appellant relied on this document to substantiate its argument that the appealed decision had to be set aside. Thus, D45 is considered to be a direct response to the opposition division's decision.

2.2 D46 is the statement setting out the grounds of appeal filed in the parent case (T 52/15; European patent No. EP 2 139 678). Since the issues relating to sufficiency of disclosure discussed in that statement are also relevant to the present case, the board saw no compelling reason not to admit D46 into the proceedings.

2.3 For these reasons, and taking into account that they were both filed at the earliest possible stage of the appeal proceedings, D45 and D46 cannot be considered inadmissible (Article 12(4) RPBA).

3. Sufficiency of disclosure

3.1 The claimed invention relates to a method for forming a naked collation package. Naked collation is an effective way of reducing packaging costs and materials. According to the method a number of packaged articles (cigarette packs, for example), which are individually wrapped with a first film, are grouped together and packaged as a larger bundle using a second overwrap film, the "naked collation film". In the last steps of the method the overlapping edges of the naked collation film are heat sealed.

3.2 The opposed patent teaches that the manufacture of a naked collation package is not an easy task. When a naked collation film used to wrap the bundle of individual packages is heat sealed, there is a risk that the naked collation film will not only seal to itself but also to the film used to wrap each individual package. Particularly when the individual packages are wrapped in polypropylene film (as in the cigarette industry), this problem has been addressed previously by providing the polypropylene overwrap with an acrylic coating, which seals well with itself but not with the polypropylene wrapping of the individual packages (paragraph [0017]). The object of the claimed invention is the provision of a method for manufacturing a naked collation package which prevents this problem and avoids the use of an expensive polyacrylate coating (paragraph [0018]).

3.3 The naked collation film used in the method of claim 1 comprises a polyolefinic core layer C, a polyolefinic inner sealing layer A on the inner surface of the naked collation film and a polyolefinic outer sealing layer B on the outer surface of the naked collation film. In the sealing condition (comprising a temperature above100°C, pressure and a dwell time) the naked collation film must have A to B, A to A and/or B to B sealing compatibility with itself. Furthermore, claim 1 requires that the polyolefinic material of the outer sealing layer B is selected for sealing compatibility in the sealing condition with layers B and A, but the polyolefinic material of the inner sealing layer A is selected for sealing incompatibility in the sealing condition with the polyolefinic material of the individually wrapped packages.

3.4 Claim 1 requires that the sealing incompatibility is achieved by providing in at least an inner sealing layer of the naked collation film at least one polyolefinic material derived from a monomer of different chain length from a monomer from which at least one polyolefinic material in the filmic material of the wrapped individual packages is derived. More specifically, claim 1 requires that:

- "the external surface of the filmic polyolefinic material of the individually wrapped packages comprises at least one polyolefinic component derived from a monomeric olefin having a carbon chain length x", and

- "the polyolefinic material of the inner sealing layer A comprises at least one polyolefinic component derived from a monomeric olefin having carbon chain length y, y being different from x, wherein both x and y are from 2 to 4".

3.5 In addition, claim 1 specifies that the material of the inner and/or outer sealing layer (i.e. layer A and B of the naked collation film) comprises at least one polyolefinic component having a low heat seal threshold, so that the sealing layer comprising the polyolefinic component with the low heat seal threshold will seal to itself and/or to the other sealing layer of the naked collation film at a temperature of less than 130°C when subjected to a sealing condition of 5 psi and 0.2 s dwell time.

3.6 According to the appellant the terms "sealing compatibility" and "sealing incompatibility" were readily understood by the skilled person. The invention aimed at providing a naked collation package in which the collation film could seal to itself without sealing to the unit wrap of the individual packages within it. This concept was easily understood by the skilled person and they would realise that the relative seal strengths were important. If, for example, there was a low sealing strength between the layers of the collation film, there had to be an even lower sealing strength between the collation film and the unit wraps of the individual packages. Furthermore, the level of acceptable heat sealing strength did not comprise a universal value for all packaging situations, but rather must be defined for each packaging application. The naked collation film had to be "fit for use" in the intended packaging application. For example, a skilled person would understand that for practical purposes a certain seal strength would be necessary to form a functioning heat seal on the package in most end use applications (statement of grounds of appeal, points 16 and 21 and D45, points 11 and 17 to 21). This concept was reflected in claim 1 requiring that the seal strength of each of the sealing layers of the naked collation film to itself and/or to the other layer of that film should be at least 50/25 mm higher than that between those sealing layers and the polyolefinic film material of the unit wraps.

3.7 The inventive idea was to use polyolefin materials obtained from olefinic monomers having different chain lengths. Choosing films comprising at least one polyolefin component derived from a monomer satisfying the specified chain length requirements, the skilled person would have been able to select in a straightforward manner materials that were likely to work. After selecting these materials, they would have had to conduct experimental tests to ascertain whether the selected films had the required relative seal strengths (statement of grounds of appeal, points 37, 40 and 41 and D45 points 31 to 34). Heat seal tests were suitable for this purpose. Performing such tests did not amount to an undue burden, because heat seal profiles were "the bread and butter measurement of the skilled person working in the field" (statement of grounds of appeal, points 31 and 42 and D45, point 24).

3.8 As pointed out by the respondents, the only structural features characterising the materials defined in claim 1 are that the materials are polyolefins and that they comprise at least one polyolefinic "component" derived from a monomeric olefin having the specified carbon chain length. Neither the molecular weight, the linearity, the possible degree of cross-linking or the relative amount of this "component" in the polyolefin are specified. The other features in claim 1 relating to the films are functional features defining properties, such as heat seal threshold, compatibility and incompatibility, in terms of a result to be achieved.

3.9 Thus, the controversial question in the present case is whether, in light of the very broad scope of claim 1, the skilled person is given sufficient guidance for performing the invention in the whole range claimed without undue burden.

As mentioned above, according to the appellant, by fulfilling the structural requirements of claim 1, the skilled person would in a "straightforward manner" provide materials which are "likely to work".

3.10 The board does not share this view. The polymer properties which influence the heat sealing ability of a material, such as the melting temperature, vary remarkably within polymers made from the same monomeric unit. For example, ethylene polymers with a different macromolecular structure in terms of linearity, ramification, molecular weight, have significantly different melting temperatures, density and tensile strength (D47, page 3, table). Furthermore, the melting and the glass transition temperature of polymer blends vary significantly depending on the respective content of the individual components present (D47, page 2, figure 1). This is worth mentioning particularly in connection with materials, such as those claimed, where the component allegedly modulating the sealing properties of the sealing layer is present as "at least one polyolefinic component".

3.11 Furthermore, the patent in suit shows that the sealing properties of the tested films vary considerably, depending on factors unrelated to the nature and the amount of polyolefinic component used for modulating sealability. Paragraph [0037] foresees that the sealing layers can contain other additives, besides the at least one polyolefin component, for different purposes. However, as shown in the patent, these additives considerably influence the seal strength. Films made of the same polyolefinic component and differing only by the presence of an additive like silica and silicone gum have completely different sealing properties: compare example 5 with example 7 and example 6 with example 8 in tables 1 and 4.

3.12 Furthermore, the patent teaches that treatments such as corona discharge can also influence the sealability of the polyolefin layers (paragraph [0029]). This is confirmed by the data shown in Table 4. What's more, the effect of this treatment is unpredictable: depending on the film composition it increases or decreases the seal strength: compare examples 1 and 2 and examples 5 and 6 in table 4.

3.13 Significant fluctuations in the seal strength are also observed when some of the tests are repeated: compare the results on pages 9 and 10 relating to the films of example 2, and those on pages 10 and 12 relating to example 7. The seal strength does not always correlate with the sealing temperature either: compare the results on pages 9, 10 relating to the films of example 2 and those on page 11 relating to example 7.

3.14 The appellant admitted that different factors could influence the seal strength and induce variability in the results. However, in its view, the skilled person found sufficient information in the patent for selecting materials suitable for carrying out the invention. Variability had to be accepted in the field and could be addressed by repeating the tests and using statistical approaches. The majority of tested films provided the required seal strength. The examples provided guidance for selecting materials for the preparation of the naked collation packages according to the invention.

3.15 The board does not agree with this view. It is not disputed that the patent describes numerous tests showing positive results. However, the materials of the films used for carrying out the tests are not described in a way that allows the skilled person to identify the components providing the sealing compatibility or incompatibility properties.

3.16 In the examples of the patent, a three layer polymeric tube (i.e. the naked collation film) was formed by coextruding a core layer with a layer of a random polyethylene/polypropylene/polybutylene terpolymer on both sides of the core layer (i.e. the sealing layers). Prior to coextrusion, the skin layer materials for the inner and outer layers were blended with further "functional materials intended in accordance with the invention to provide selective sealability properties of the film" (paragraph [0044]). Neither the amount nor the molecular weight nor the degree of ramification of the components making up the terpolymer are given. Furthermore, the terpolymer contains all possible "components" defined in claim 1, namely polyolefins obtained from olefins where the carbon chain length is respectively y=2 (ethylene), y=3 (propylene) and y=4 (butylene).

3.17 The composition of the films used for the unit wrap film is not described either. The tested films are said to be commercially available products: "GLS20", "GLT20" and "XLT20". However, their composition is not indicated. Documents allegedly describing their composition were filed during the opposition proceedings. Yet, as noted by the respondents, there is no evidence that the information contained in these documents was available to the skilled person at the relevant date and that the material specifications described therein correspond to those of the films used for the tests.

3.18 In the absence of adequate information on the composition of the tested materials, it is immaterial that numerous film combinations having the claimed sealing properties are exemplified in the patent. Without said information, it is impossible to ascertain which, if any, of the "at least one polyolefinic component derived from a monomeric olefin having carbon chain length x", or respectively y, confers compatibility and/or incompatibility properties to the tested films.

In this context, the board also notes that some of the exemplified films which fulfil the structural criteria given in claim 1 do not achieve the required sealability requirements: see example 5 in table 4 on page 8, in table 5 on pages 9, 11 and 12; example 2 in table 5 on page 11; example 6 in table 5 on page 12. Even more importantly, the patent does not mention why some of the materials fulfilling the structural criteria given in claim 1 do have the desired sealability properties, whereas others do not.

Thus, it appears that a person trying to repeat the invention is left to a trial and error approach.

3.19 Analogous considerations apply to the tests reported in D24, a document filed by opponent 2. The appellant referred to table 7, which describes a number of film combinations having the desired properties. In its opinion, D24 showed that the skilled person could carry out the claimed invention by following the instructions given in the patent. However, the appellant conceded that some of the materials tested in D24 did not provide the required sealability (examples 4, 8 and 10). It also admitted that it was known that polypropylene, a polyolefin derived from an olefin having a carbon chain of 3, was not suitable for preparing sealing layers. This was also apparent from the tests in D46. However, the appellant did not explain why polypropylene, provided in claim 1 as a "component" of the sealing layers, was unsuitable. For these reasons, D24 does not make it possible to conclude that at the filing date the invention could be carried out over the entire claimed scope without undue burden.

3.20 The appellant argued that paragraph [0024] of the patent in suit provided additional guidance for selecting materials having the required compatibility and incompatibility requirements. This paragraph teaches, in a first sentence that "One way in which such sealing incompatibility can be provided is by providing in at least the inner sealing layer of the naked collation film at least one polyolefinic material derived from a monomer of different chain length from a monomer from which at least one polyolefinic material in the filmic material of the wrapped individual packages is derived". It also teaches, in a second sentence, that "Another suitable way of achieving such sealing compatibility is to select the material of at least the inner sealing layer (and/or the outer sealing layer) to have a low seal threshold, at which the sealing layer will be sealingly compatible with itself at the sealing condition and/or with the other sealing layer of the naked collation film, but will be sealingly incompatible under that condition with the polyolefinic filmic material of the wrapped individual packages. In this case the naked collation film is designed to have a very low seal initiation characteristic because it is formed from at least one polymer having a low heat seal threshold. Sealing at a low temperature prevents the naked collation film from sticking to the unit wraps".

3.21 However, these two sentences repeat merely the instructions which are already given in claim 1. Furthermore, the idea presented in the second sentence of selecting materials having low seal threshold could, at most, assist with preparing films which seal with each other. As far as incompatibility is concerned, this sentence merely reiterates the effect that the claimed invention intends to achieve. Thus, paragraph [0024] does not provide any additional instruction, beyond the teaching of claim 1, for carrying out the invention.

3.22 Referring to D45, the appellant argued that for selecting suitable polyolefinic materials the skilled person would have considered using commercially available materials. The composition of these materials was usually described generically or could be identified by reverse engineering and analytical techniques. Some properties which influenced their heat sealing behaviour, such as melting temperature, were also usually known or could be easily determined. These would have guided the skilled person in their search for suitable materials. By conducting screening experiments, followed by further optimization tests, the skilled person could have prepared films according to the invention. The amount of the relevant "at least one component" in the film was also not relevant. This amount certainly influenced the sealing strength. Nevertheless, by testing, the skilled person could adjust the amount in order to achieve the required sealing properties. This did not amount to an undue burden (statement of grounds of appeal, points 12-13 and 36 and D45, points 25-35).

3.23 The board does not endorse this view either. As noted by the respondents, D45 was prepared by a highly qualified person engaged by the patentee, who expressed opinions and views eight years after the date of filing of the opposed patent. In the absence of adequate evidence of common general knowledge at the filing date, the opinions and views expressed in D45 can thus not be considered to be those of the skilled person working in the field at the relevant date. As a consequence, it cannot be assumed that at the filing date the skilled person would have selected materials using criteria or relying on material properties which are not mentioned in the patent. Furthermore, the claims are not limited to the use of commercially available materials, but encompass the use of any combination of films which can be manufactured using materials comprising "at least one component" satisfying the structural criteria specified in the claims. These materials have to be prepared and films comprising them have to be manufactured, in order for the tests to be carried out.

3.24 For these reasons, taking into account all of the above considerations (points 3.10-3.23) the board concludes that, by applying the selection criteria outlined in the patent a skilled person would not have been able to "select in straightforward manner", materials which were "likely to work". All the evidence on file indicates that a skilled person would not have been in a position to make reasonable predictions as to whether layers prepared by relying on those criteria also satisfy the required compatibility and incompatibility features. In order to carry out the invention over the entire scope of the claims, the skilled person would have to undertake a major and time-consuming research project. This would involve the preparation of combinations of film materials, fulfilling the structural requirements given in claim 1 and their testing, to identify those suitable for the invention. In this process, the skilled person would have to rely solely on trial and error. The board considers that this constitutes an undue burden. Therefore, the invention defined in claim 1 of the main request is insufficiently disclosed (Article 100b EPC).

First auxiliary request

4. Admission

4.1 The first auxiliary request was filed with the statement of grounds of appeal and corresponds to the first auxiliary request filed during the oral proceedings before the opposition division. The minutes of the oral proceedings and the appealed decision indicate that, after discussing the issue of admissibility with the parties, the opposition division considered that this request was intended, like the main request, to overcome the opponents' objections. It then decided to admit this request into the opposition proceedings.

4.2 As with the main request, the board sees no compelling reasons to overrule the way in which the opposition division exercised its discretion. The first auxiliary request can thus not be considered inadmissible (Article 12(4) RPBA).

5. Sufficiency of disclosure

5.1 Compared with claim 1 of the main request, claim 1 of the first auxiliary request contains three additional paragraphs defining the at least one polyolefinic component present in the sealing layers A and B of the naked collation package, based on the at least one polyolefinic component present in the film used to wrap the individual packages (for exact wording see points V and VI above).

The board concurs with the respondents that, despite the restriction to certain combinations of components, the amendments do not cause any significant reduction in the burden put on the skilled person trying to carry out the invention. In particular, the composition and structure of the polyolefin materials comprising at least one of those components remains unspecified, because polymer blends are still provided. The sources of variability and unexpected results discussed when dealing with the main request are also not removed by the amendments.

5.2 Accordingly, for the same reasons already discussed when examining the main request, the invention defined in claim 1 of the first auxiliary request is insufficiently disclosed (Article 100b EPC).

Second and third auxiliary requests

6. Admission

6.1 The second and the third auxiliary requests were filed together with the statement setting out the grounds of appeal. Compared to claim 1 of the first auxiliary request, certain combinations of materials used for preparing the layers of the claimed naked collation package have been ruled out in each claim 1 by replacing the first mentioned "and/or" with an "and" in new paragraph c. (claim 1 of the second auxiliary request) or in both new paragraphs b. and c., respectively (claim 1 of the third auxiliary request). These amendments can be considered as a reaction to the negative finding of the opposition division that the claimed invention is not sufficiently disclosed. Furthermore, they are not complex and do not cause any substantive changes in the subject-matter to be examined.

6.2 For these reasons, and considering that they were filed at the earliest possible stage of the appeal proceedings, these requests cannot be considered inadmissible (Article 12(4) RPBA).

7. Sufficiency of disclosure

7.1 Despite the aforementioned limitations, the composition and structure of the polyolefin materials defined in the second and in the third auxiliary requests remain unspecified, because polymer blends are still provided by claim 1. The sources of variability and unexpected results are also not removed by the amendments.

7.2 Accordingly, for the same reasons already discussed when examining the main and the first auxiliary request, the invention defined in claim 1 of the second and third auxiliary requests is insufficiently disclosed (Article 100b EPC).

Fourth auxiliary request

8. Admission

8.1 The fourth auxiliary request was filed on 10 June 2019, after the summons to oral proceedings before the board. It differs from the first auxiliary request in that the parameters used to define a low heat seal threshold (seal temperature, pressure and dwell time) and the difference in seal strength between the films have been deleted. While admittedly late, this request was filed three months before the hearing, a time-period which the board considers sufficient for the other parties to understand the amendments made and their impact on the proceedings. The amendments address both the objections of lack of sufficiency of disclosure and of added subject-matter raised during the proceedings. The request can be considered an admittedly late-filed response to the respondents' objections raised in their replies to the statement setting out the grounds of appeal. Therefore, the fact that this request also takes into account the outcome of the decision T 52/15, concerning the parent case, cannot be held against the appellant.

8.2 Taking into account the particular circumstances of the case, the board considers that the fourth auxiliary request is to be admitted into the appeal proceedings (Article 13(1) RPBA).

9. Sufficiency of disclosure

9.1 According to the appellant, the deletion of the numerical value (50g/25mm) defining the difference in seal strength between the films of the naked collation package reduced the burden put on the skilled person trying to carry out the invention. The board does not share this view. As already discussed above (point 3.6), for the invention the relative strength of the seals between the films of the naked collation package is important. The seal between the layers of the collation film has to be sufficiently strong to be "fit for use" in the intended packaging application, and that between the film of the unit wraps and the collation film sufficiently weak so that they do not stick together. Thus, even if the aforementioned value is deleted, a substantial difference in seal strength has to be achieved to implement the invention. Replacing a fixed value with an open, functionally defined requirement, does not diminish the burden put on the skilled person. When looking for material combinations that fulfil that functional requirement, the skilled person would have encountered the same technical difficulties already discussed when dealing with the previous requests.

9.2 Accordingly, for the same reasons already given in respect to the previous requests, the invention defined in claim 1 of the fourth auxiliary request is insufficiently disclosed (Article 100b EPC).